Most wet wipes machine spec sheets list output speed and price. Few tell you what’s actually installed inside. Here’s a component-level look at how the ZXJ 12-lane production line is built—based on the factory configuration list, not marketing copy.
How a 12-Lane Wet Wipes Production Line Works
Station | Function |
Folding & liquid-adding machine | Fabric slitting, horizontal folding, spray dosing |
Packaging machine | Film wrapping, punching, labeling |
Capping machine | Robotic cap placement, label application |
Boxing machine | Downstream carton packing |
Evaluating any single unit without the full line context will give you an incomplete efficiency picture.
Station 1: Folding & Liquid-Adding Machine
Key specs
Parameter | Spec |
Raw material width | 1,500–1,800mm |
Compatible fabric weight | 35–80g spunlace & hot-air non-woven |
Production speed | 2,000–3,600 pcs/min |
Liquid tank | 316 stainless steel + dedicated spray nozzles |
Frame | GB-standard square tube, sandblasted, multi-layer anti-corrosion, 304 SS cladding |
Footprint | 1,500–1,800mm14.5m × 3.6m × 1.8m / 3,000kg |
Two details worth noting: the liquid tank is 316 SS, not 304—the higher molybdenum content handles alcohol and chloride-based formulations that would corrode standard tanks. The steel frame construction eliminates the lateral sway common in lighter machines at high speed.
Verified component brands
Component | Brand |
PLC + servo motor + servo driver + inverter | Delta (台达) |
Solenoid valves + relay + encoder | OMRON (欧姆龙) |
Bearings | NSK |
Air switch | Schneider (施耐德) |
Conveyor belt | YONGLI (上海永利) — food-grade rated |
Cutting knife | Shanghai Xiaoguo (上海晓国) |
Station 2: Packaging Machine
Key specs
Parameter | Spec |
Production speed | 60–80 packs/min (designed to 80) |
Compatible films | BOPP/PE, CPP/PE, CPP/PA, OPP — thickness 5–8μm |
Pack size range | W: 80–160mm / L: 120–400mm / H: 20–110mm |
Drive | Three-servo control — bag length set digitally, cut immediately |
Frame | Full stainless steel |
The three-servo control means no idle film travel during format adjustment
Punching is handled by the NANYUN NY-809A with rotary encoder synchronization: punch position tracks film speed automatically rather than running on fixed timing. Labeling precision: ±1mm at up to 24m/min.
Wet Tissue Packing Machine: The Capping Station
This is where the line’s most distinctive engineering sits: a four-axis parallel robot for cap placement, not a fixed mechanical arm.
Key specs
Parameter | Spec |
Applicable products | 30–120 pcs wet wipes |
Production speed | 60–65 packs/min (designed to 70) |
Control system | Touchscreen + PLC + all Panasonic servo |
Dimensional accuracy | ±1.5mm |
Spoilage rate | 1% |
Product switching | One-click parameter input, real-time motion monitoring |
Verified component brands
Component | Brand | Note |
Four-axis parallel robot servo | Panasonic (松下) | Drives robot arm—high cycle rate, precision positioning |
Robot motion control | ZXJ proprietary | Path planning and coordination |
Reducer (×4) | SHIMPO (新宝) | One per robot axis |
Vision camera (MP-0814 HD) | HIKVISION (海康威视) | Real-time cap position verification |
Solenoid valves | SMC | |
PLC | Mitsubishi/XINJE | |
Air switch + relay | Schneider (施耐德) | |
Gluing system | MINGTAI + MAC | Hot-melt adhesive for cap seal |
Why the parallel robot + vision system combination matters: The HIKVISION camera verifies cap placement position in real time. This is what enables one-click product switching between different cap geometries—the vision system recalibrates coordinates without mechanical retooling.
The Panasonic servo here drives the robot axes specifically—a higher-demand application than standard conveyor drives, with continuous pick-place-return cycles at full production speed.
Wet Wipes Production Line Pack Flexibility: 30–120 Pcs
The same line runs:
30 pcs — travel packs, hospitality, convenience retail
60–80 pcs — standard household, private label
100–120 pcs — warehouse retail, institutional supply
Switching between formats requires one-click parameter input. No mechanical retooling.
China Custom Wet Tissue Packing Machines
Many global buyers prefer a China custom wet tissue packing machine due to the balance of high technology and competitive pricing. Customization allows you to:
Adjust folding styles (V-fold, Z-fold, cross-folding).
Modify pack dimensions for specific market requirements in the US or Europe.
Integrate specialized liquid-adding systems for disinfectant or cosmetic oils.
At ZXJ Machinery, we bring 30+ years of experience to provide tailored solutions that meet CE and international safety standards.
Conclusion
Choosing the right wet tissue machine is a strategic investment. By focusing on speed, material quality (SUS304), and smart control systems, you can ensure a reliable wet wipes production line that grows with your business.
FAQ
Q: What is the production capacity of a 12-lane wet tissue machine?
- A: It typically produces 60-65 packs per minute, depending on the pack count (30-120pcs).
Q: Does the machine meet US hygiene standards?
- A: Yes, our machines use SUS304 stainless steel for all contact parts, meeting international medical and hygiene requirements.
Q: Can I customize the folding type on a China wet tissue manufacturing machine?
- A: Absolutely. Most machines support V-fold or cross-folding, and parameters can be adjusted via the PLC.
Ready to Evaluate the Full Line?
📩 Get a Quote / Contact Us
ZXJ’s engineering team provides the complete configuration list, factory inspection access, and pre-shipment video testing for your target pack specification. US voltage configurations (460V) available with transformer.
WhatsApp: +86 158-9610-9075
Email: paul@zxjmachinery.com
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